Soft-Actuated Exosuit
My senior capstone team was tasked with designing a soft-actuated exosuit that could help prevent lifting-induced back injuries. While this was left relatively open-ended, given the budget and time frame we decided to use pneumatic balloon actuators known as McKibben muscles. These were grouped into two banks: four along the longissimus muscles on the back, and four around the abdominal area to provide support.
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The system is controlled by an Arduino, which takes input from and IMU to determine the start and end of a lift. The Arduino also reads pressure sensors to control the valves connected to the actuators. The air and power supplies are external.
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I was tasked with:
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Designing and building the McKibben pneumatic muscles
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Overall design and construction
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Drawings and schematics
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While we were not able to finish the prototype due to the COVID-19 pandemic, we finished designing and modeling the suit online and in CAD.
![]() Breakdown of McKibben muscle | ![]() Full layout of control mechanisms and actuators |
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![]() Breakout view of the wearable components | ![]() Unpackaged view of the electronic circuit |



